Volvo S80 2.4 D5 163 hp — Stage 1 file (+62 hp)

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Chip tuning for Volvo S80 2.4 D5 163 hp ECU

Volvo S80 (2006) 2.4 D5 163 hp — premium diesel engine of the passenger segment of the Geely Holding (с 2010) group (Швеция, 1927). Stage 1 chip tuning raises power from 163 to 225 hp (+62 hp, +38%) and torque from 340 to 460 Nm (+120 Nm). In the CHIPOK database: 2 configurations. Diesel engines built in 2006 — the era of classic Common Rail without strong encryption.

Polestar is Volvo's performance division, and a standalone brand since 2017. The Volvo range comprises premium saloons, estates and crossovers (SPA and CMA platforms). Volvo shares platforms and engines with Geely and Polestar. The factory calibration on Volvo diesels is conservative, leaving headroom for Stage 1. Mid-range Volvo diesels are a mainstream chip tuning subject in Scandinavia. DPF/SCR with AdBlue is standard on Euro-6 Volvo diesels.

Stage 1 on Volvo diesels delivers a noticeable torque gain. The Volvo community in Scandinavia and Eastern Europe has a large pool of ready-made Stage files. Within Geely Holding, ECUs are partly shared with Polestar and some Geely models. Polestar Optimization provides official Stage files for Volvo from Polestar. Mid-range Volvo models are premium units with a conservative factory calibration, and Stage 1 preserves engine life.

Frequently asked questions

How much does the power of the Volvo S80 2.4 D5 163 hp increase after Stage 1?

Stage 1 chip tuning on the Volvo S80 2.4 D5 163 hp boosts engine output by 62 hp: from 163 to 225 hp. Torque rises from 340 to 460 Nm (+120 Nm).

What changes in the Volvo S80 ECU after Stage 1?

Stage 1 is a software optimization of the factory ECU firmware of the Volvo S80 with no hardware changes. The injection, boost, ignition-timing and torque maps are reprogrammed. The gain is +62 hp with no hardware changes.

What is the risk of Stage 1 on the Volvo S80 2.4 D5 163 hp?

A remap of the Volvo S80 2.4 D5 163 hp is safe — the factory calibration in this mid-range class is conservative, leaving genuine headroom for Stage 1 with no hardware changes.

What is Stage 2 for the Volvo S80 2.4 D5 163 hp?

Stage 2 for the Volvo S80 2.4 D5 163 hp is Stage 1 plus hardware changes: a downpipe, a larger intake and a performance intercooler. The gain is considerably higher, but it requires professional component selection.

Does the factory warranty of the Volvo S80 remain valid after Stage 1?

After remapping the Volvo S80, the official factory warranty on the engine and gearbox is lost (this applies to any manufacturer when the ECU is modified). CHIPOK guarantees the quality of the calibration and free revisions.

How long is the wait for a Stage 1 remap for the Volvo S80?

Reading and writing via OBD takes 25-30 minutes on the Volvo S80. Bench reading (BDM/JTAG) takes about 60 minutes plus refitting. Remote file processing at CHIPOK takes 5-30 minutes.

How do you roll back to the factory firmware of the Volvo S80?

Before Stage 1 the original of the Volvo S80 2.4 D5 163 hp is read out and saved — returning to the factory state is possible at any time.

How much does chip tuning the Volvo S80 2.4 D5 163 hp cost?

The remap price for the Volvo S80 2.4 D5 163 hp is dynamic and is calculated in the CHIPOK calculator based on the selected options. A credit-based payment model, with no subscription fees.

Last updated: 31.08.2026 · Source: manufacturer technical documentation · Measurements: CHIPOK dyno